DESIGN AND EXPERIMENT OF FILM LAYING QUALITY MONITORING SYSTEM FOR COTTON PRECISION PLANTER

Abstract

To realize real-time monitoring of film laying process of cotton precision planter and improve intelligent level of cotton precision planter, based on advanced morphological filtering method and graphical programming of Labview software, a film laying quality monitoring system of cotton precision planter is designed. Using the Vision Assistant visual assistant, the system uses a color extraction function to convert colors to grayscale images. It uses LOOKup Table function and FFT filter function to perform grayscale transformation, binarization and advanced morphological filtering on it respectively. It then uses basic morphology to acquire various components in the plastic film image. It realizes the monitoring of parameters such as the width of the daylighting surface, the side length or seam length of the mechanical damaged part, and the width of the film edge covering soil. The performance test results of the film laying quality monitoring system showed that the system worked stably and reliably, the average monitoring accuracy of the width of the lighting surface and the width of the film edge covering soil reached more than 95%, and the average monitoring accuracy of the side length or the length of the seam at the mechanical damage part reached more than 88%. It solved the problems of difficulty in recognizing the similarity between the plastic film and the background interferer (soil, etc.) and could accurately detect the quality of the cotton film in real time. It effectively improved the operation quality and working efficiency of the cotton precision planter and met the practical requirements of film laying monitoring.