Advanced High Turning Compressor Airfoils for Low Reynolds Number Condition—Part I: Design and Optimization

Abstract

High performance compressor airfoils at a low Reynolds number condition at Re=1.3×105 have been developed using evolutionary algorithms in order to improve the performance of the outlet guide vane (OGV), used in a single low pressure turbine (LPT) of a small turbofan engine for business jet aircrafts. Two different numerical optimization methods, the evolution strategy (ES) and the multi-objective genetic algorithm (MOGA), were adopted for the design process to minimize the total pressure loss and the deviation angle at the design point at low Reynolds number condition. Especially, with respect to the MOGA, robustness against changes of the incidence angle is considered. The optimization process includes the representation of the blade geometry, the generation of a numerical grid and a blade-to-blade analysis using a quasi-three-dimensional Navier-Stokes solver with a k-ω turbulence model including a newly implemented transition model to evaluate the performance. Overall aerodynamic performance and boundary layer properties for the two optimized blades are discussed numerically. The superior performance of the two optimized airfoils is demonstrated by a comparison with conventional controlled diffusion airfoils (CDA). The advantage in performance has been confirmed by detailed experimental investigations, which are presented in Part II of this paper.