Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning-Cutting Process, Part 2: Experimental Approach and Validation

Abstract

Chatter vibrations in the cutting process have a central place in many machining applications. A numerical and theoretical approach of self-excited vibrations during the turning process of thin-walled hollow workpieces has been presented in the accompanying paper. Furthermore, a finite element model has been proposed to simulate the dynamics of the system. The response to a Dirac excitation, presented as Nyquist curves, is proposed in order to characterize the dynamics of the turning process and the stability criterion. In this the second part of two related papers, the main objective is to validate the simulated dynamic behavior by using the experimental approach. The results of machining tests performed on thin-walled tubes with steel and aluminum alloys, using different operating conditions (dimensions, geometry and setting conditions) are presented and discussed.