EFFECT OF THE TOOL SURFACE AREA AND WORKPIECE VIBRATION ON THE μEDM PERFORMANCE

Author:

UNUNE DEEPAK RAJENDRA12

Affiliation:

1. Department of Materials Science and Engineering, INSIGNEO Institute for in Silico Medicine, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD, UK

2. Department of Mechanical-Mechatronics Engineering, The LNM Institute of Information Technology, Jaipur 302031, Rajasthan, India

Abstract

This work investigates the influence of tool surface area (TSA) on the average surface roughness ([Formula: see text], tool wear rate (TWR) and material removal rate (MRR) in the micro-electrical discharge machining ([Formula: see text]EDM). The effects of three different TSAs were investigated at three different discharge energy settings. It was observed that the TSA had substantial influence on [Formula: see text]EDM performance owing to scaling effect. Therefore, the low-frequency workpiece vibration was applied to improve the [Formula: see text]EDM performance. The surface topography of machined surfaces was examined using scanning electron microscopy to disclose the effect of TSA as well as vibration frequency on [Formula: see text]EDMed surfaces.

Publisher

World Scientific Pub Co Pte Ltd

Subject

Materials Chemistry,Surfaces, Coatings and Films,Surfaces and Interfaces,Condensed Matter Physics

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