Qualification of an Investment Casting Process for Production of Titanium Aluminide Components for Aerospace and Automotive Applications

Author:

Aguilar Julio1,Hecht Ulrike1,Schievenbusch Andre1

Affiliation:

1. ACCESS Materials and Processes e.V.

Abstract

Over the past years significant efforts were dedicated to developing production processes for aerospace and automotive parts from light weight titanium aluminides. Considerable progress was achieved worldwide in the field of near net shape casting. Access has developed an own production route, based on centrifugal investment casting. Various components from TiAl-based alloys, including turbocharger wheels and stator vanes were successfully cast and supplied for engine tests. A newly developed automated centrifugal casting line was recently taken into operation. This presentation will describe our activities that aimed to qualify the casting line for series production of turbocharger wheels: apart from basic issues of casting cluster design, process control and quality inspection we will discuss the casting process from the perspective of its techno-economic characteristics

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference6 articles.

1. H. Kestler, H. Clemens, Herstellung, Verarbeitung und Anwendung von γ(TiAl)Basislegierungen, In: M. Peters, C. Leyens, Titan und Titanlegierungen, WILEY-VCH Verlag, 2002, Seite 269-396.

2. M. Lamirand, J. -L. Bonnentien, J. -P. Chevalier, Effects of added interstitial elements in ternary Ti-Al-Cr and quartenary Ti-Al-Cr-Nb, Gamma Titanium Aluminides 2003, Ed. Y.W. Kim et al., TMS 2003, Pages 97-104.

3. J. C. Schuster, M. Palm, Reassessment of the Binary Aluminium-Titanium Phase Diagram, Journal of Phase Equilibria and Diffusion, 27 (2006), pages 255-277.

4. Y. W. Kim (1994): Ordered Intermetallic Alloys, Part III: Gamma Titanium Aluminides, JOM, 46 (7), Pages 30-39.

5. D. Bala Wortberg, Feinguss von Turbinenrädern aus TiAl, Promotion, TU HamburgHarburg, (2003).

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