Development of Environmentally Ecofriendly Composites Based on Polypropylene/Bahia Beige Waste: Effect of Reinforcement Content on Physical, Mechanical, Chemical, and Microstructural Properties

Abstract

This article presents the development and characterization of environmentally friendly composites comprising polypropylene (PP) reinforced with Bahia Beige (BB) marble waste. The composites were prepared using different PP/BB weight ratios and analyzed for their chemical, physical, mechanical, microstructural, and thermal properties. X-ray fluorescence (XRF) analysis revealed the composition of BB, which exhibited a significant concentration of CaO, indicating the presence of calcite and other oxides. X-ray diffraction (XRD) analysis confirmed the presence of PP and identified calcite, dolomite, and quartz phases in the composites. Due to enhanced ceramic reinforcement, the composites displayed increased crystallinity with higher BB content. Fourier-transform infrared (FTIR) analysis demonstrated the interaction between PP and BB, with the bands corresponding to PP being replaced by bands related to BB as filler content increased. The density tests indicated a slight increase in composite density without deviating significantly from pure PP, which is advantageous for low-density applications. The hardness of the composites increased with filler content, while the impact resistance decreased notably. Scanning electron microscopy (SEM) images showed the good distribution of BB within the composites and the presence of ductile characteristics on the composite surface. The heat deflection temperature (HDT) results revealed that adding BB up to 40% by weight increased HDT, whereas a significant reduction occurred at a 50% BB content. These composites demonstrated favorable properties for engineering applications, offering a sustainable solution through utilizing natural waste resources and contributing to Brazilian sustainability efforts.