Investigation of the Properties of Polyethylene and Ethylene-Vinyl Acetate Copolymer Blends for 3D Printing Applications

Abstract

3D printing of polyolefins, such as polyethylene (PE) and polypropylene (PP), is of great practical interest due to the combination of high properties of these materials. However, the use of these materials in 3D printing is associated with many problems due to their high rate of crystallization, which causes shrinkage and warpage of the printed object. In this regard, blends of PE and ethylene-vinyl acetate copolymer (EVA) of various compositions were investigated for 3D printing. It was found that with an increase in the concentration of EVA, an increase in the pseudoplastic effect and amorphization of PE occurs. It has been shown that with an increase in the EVA content, the degree of crystallinity of PE decreases slightly (by 11% at a content of 80% EVA); however, a significant decrease in the rate of crystallization of PE is observed (by 87.5% at the same EVA concentration). It was found that PE and EVA are completely compatible in the amorphous phase and partially compatible in the crystalline phase, which leads to a slight decrease in the melting point of PE. The introduction of EVA also leads to a significant increase in impact strength: the maximum value is achieved at a 50/50 ratio, which is five times the value of the initial PE and two times the value of the initial EVA. At the same time, it was revealed that EVA leads to a gradual decrease in the elastic modulus and strength of PE, the change of which generally obeys the additivity rule. The resulting printing filaments are characterized by a certain ovality due to their shrinkage, which decreases with increasing EVA content and reaches a minimum value at a PE/EVA ratio of 30/70. This composition also demonstrates the lowest shrinkage of the printed sample and higher processability during printing.