Control System Design and Methods for Collaborative Robots: Review

Abstract

Collaborative robots cooperate with humans to assist them in undertaking simple-to-complex tasks in several fields, including industry, education, agriculture, healthcare services, security, and space exploration. These robots play a vital role in the revolution of Industry 4.0, which defines new standards of manufacturing and the organization of products in the industry. Incorporating collaborative robots in the workspace improves efficiency, but it also introduces several safety risks. Effective safety measures then become indispensable to ensure safe and robust interaction. This paper presents the review of low-level control methodologies of a collaborative robot to assess the current status of human–robot collaboration over the last decade. First, we discuss the classification of human–robot collaboration, architectures of systems and the complex requirements on control strategies. The most commonly used control approaches were presented and discussed. Several methods of control, reported in industrial applications, are elaborated upon with a prime focus on HR-collaborative assembly operations. Since the physical HRC is a critical control problem for the co-manipulation task, this article identifies key control challenges such as the prediction of human intentions, safety, and human-caused disturbances in motion synchronization; the proposed solutions were analyzed afterwards. The discussion at the end of the paper summarizes the features of the control systems that should be incorporated within the systematic framework to allow the execution of a robotic task from global task planning to low-level control implementation for safe and robust interactions.