Microstructure Evolution of Inertia Friction Welded Joints of TC21 Titanium Alloy

Abstract

In this paper, TC21 titanium alloy welded joints were successfully formed through inertial friction welding (IFW) processes. Microstructure evolution of IFW joints was investigated by way of different analysis methods including optical microscope (OM), scanning electron microscope(SEM), Electron Back-Scattered Diffraction(EBSD), X-Ray Diffraction(XRD), and Energy Dispersive Spectrometer(EDS). The results indicate that large-sized equiaxial β grains, original α phases, and basketweave structure existing in the BM have completely disappeared in the WZ. Instead, fine equiaxial grains sized at 20–30 μm and very fine α + β lamellar microstructure are formed in the WZ. However, as transition zones, the microstructures of the TMAZ and HAZ are also in transition state while the microstructures existing in the BM partially remain in the TMAZ and completely remain in the HAZ. In addition, second α phases are precipitated and fine α + β lamellar microstructure are formed on the original β base in the TMAZ and HAZ. XRD and EBSD results reveal that the proportion of β phase in the WZ zone decreases greatly. EDS results show that there are aggregations of stabilizing elements of β phase in the BM, but no element aggregation in the WZ. Dynamic recrystallization during the IFW process and element distribution under the rapid cooling condition after the welding process are believed to be responsible for formation of the microstructure in the weld zone of IFW joints.