A Feature Engineering-Assisted CM Technology for SMPS Output Aluminium Electrolytic Capacitors (AEC) Considering D-ESR-Q-Z Parameters

Abstract

Recent research has seen an interest in the condition monitoring (CM) approach for aluminium electrolytic capacitors (AEC), which are present in switched-mode power supplies and other power electronics equipment. From various literature reviews conducted and from a failure mode effect analysis (FMEA) standpoint, the most critical and prone to fault component with the highest percentage is mostly capacitors. Due to its long-lasting ability (endurance), CM offers a better paradigm for AEC due to its application. However, owing to severe conditions (over-voltage, mechanical stress, high temperature) that could occur during use, they (capacitors) could be exposed to early breakdown and overall shutdown of the SMPS. This study considered accelerated life testing (electrical stress and long-term frequency testing) for the component due to its endurance in thousands of hours. We have set up the experiment test bench to monitor the critical electrical parameters: dissipation factor (D), equivalent series resistance (ESR), quality factor (Q), and impedance (Z), which would serve as a health indicator (HI) for the evaluation of the AECs. Time-domain features were extracted from the measured data, and the best features were selected using the correlation-based technique.