Design of the Crawler Units: Toward the Development of a Novel Hybrid Platform for Infrastructure Inspection

Abstract

Inspections of industrial and civil infrastructures are necessary to prevent damages and loss of human life. Although robotic inspection is gaining momentum, most of the operations are still performed by human workers. The main limiting factors of inspection robots are the lack of versatility as well as the low reliability of these devices, since they need to operate in a non-structured environment. In this work, a novel Hybrid Platform for inspection in industrial contexts is proposed, focusing on the design and testing of the Crawler Unit. The goal is to solve versatility related issues exploiting modularity and self-reconfigurability. The Hybrid Platform consists of three main systems: a mobile Main Base and two Crawler Units. Each would operate independently, accomplishing specific tasks. Docking interfaces, on each device, allow the systems to reconfigure into different robots. The Crawler Unit operates in constrained environments and narrow spaces. The Main Base patrols wide areas and deploys the Crawler Units near the inspection site. For dealing with challenging conditions, the two Crawler Units can dock together, reconfiguring into a snake-like robot. Additionally, once docked to the Main Base, the two Crawlers can operate also as robotic arms, providing manipulation abilities to the platform. The first version of the Crawler Unit exhibited an interesting performance over flat and uneven terrains. To extend the mobility of this robot, a second version was developed, introducing some innovations in the system design. These innovations provided the Crawler Unit with advanced mobility in the vertical plane, thus allowing the robot to deal with more complex scenarios such as crossing gaps, overcoming obstacles and lifting the modules.