Laser Textured Superhydrophobic SiC Ceramic Surface and the Performance of Condensation Heat Transfer

Abstract

Chemical modification is usually utilized for preparing superhydrophobic SiC surfaces, which has the problems of long processing time, high environmental contamination risk, and high cost. To enhance the condensation heat transfer efficiency of SiC, the superhydrophobic SiC surface was fabricated through laser texturing and heat treatment. In this study, the SiC surface was processed by laser texturing with a nanosecond laser, followed by heat treatment. Surface microstructures and compositions were investigated with SEM and XPS, and the heat transfer coefficient of the superhydrophobic SiC surface was tested. The results indicated that the laser-textured SiC surface had a super hydrophilic contact angle of 0°; after heat treatment, SiC ceramic became superhydrophobic (surface contact angle reaches 164°) because organic contamination on the original SiC surface could be cleaned by using laser texturing, which caused a chemical reaction and the formation of SiO2 on the surface. Moreover, the distribution of relatively low-energy SiOX was formed after heat treatment; then, SiC ceramic became superhydrophobic. Due to the formation of nanoscale sheet-like protrusion structures by heat treatment, the SiC superhydrophobic surface exhibited typical dropwise condensation, and the condensation heat transfer coefficient reached 331.8 W/(m2·K), which was 2.3 times higher than that of the original surface.