Model-Based Estimation of Transmission Gear Ratio for Driving Energy Consumption of an EV

Abstract

This paper presents a numerical study of the effect of the transmission configuration on the energy consumption of an electric vehicle. The first part of this study is related to a vehicle simulation model that takes into consideration vehicle resistances such as aerodynamic, rolling and inertial resistance as well as the traction force. The model was then validated by means of vehicle acceleration time, from 0 to 100 km/h in the case of a single-speed gearbox. Vehicle power demand and electrical energy consumption were then evaluated over three standardized test cycles: WLTC-Class 3, NEDC and FTP-75. For each cycle, two cases were studied: a single-speed and dual-speed gearbox. Very different power demand was observed between the cycles in terms of maximum and average driving power. The most power-demanding cycle was WLTC, while NEDC was less power demanding. However, the specific driving energy per kilometer was very similar for NEDC and FTP-75, as it respectively accounted to 0.118/0.116 kWh/km and 0.117/0.115 kWh/km. WLTC led to a higher specific consumption of 0.127/0.124 kWh/km. A dual-speed gearbox led to better efficiency, within the range of 1.7% to 2.4%. The higher value was obtained for highly dynamic WLTC.