The Study of Radius End Mills with TiB2 Coating When Milling a Nickel Alloy

Abstract

Nickel alloy high-speed processing technology using ball-end mills is characterized by high contact temperature and leads to accelerated tool wear. One of the effective ways to increase its reliability and service life is to modify the surface by applying functional antifriction layers in addition to wear-resistant coatings. Diamond-like carbon is often used as the latter. However, at cutting speed, when a cutting-edge temperature exceeding 650 °C is reached, the material of this coating reacts actively with oxygen in the air, and the sharply increasing adhesive component of wear quickly incapacitates the milling tooth, limiting its performance. Applying a coating of titanium diboride as an antifriction layer on top of nanocrystalline composite nitride coatings with good resistance to abrasive wear can be a solution to this problem. Our experiments have shown that such technology makes it possible to obtain a twofold increase in durability compared to a tool with a diamond-like antifriction coating in conditions when the cutting edge of the tool is subjected to cyclic thermal shocks above 800 °C, and the durability period of the radius end mill is about 50 min.