Topologically Optimized Fingerless Versatile Gripper Actuated by a Shape Memory Alloy Coiled Garter Spring

Abstract

The rapid advancements in 3D printing technologies offer immense design flexibility and the ability to create complex structures with high resolution. Using these cutting‐edge technologies and materials (i.e., a polylactic acid and fused deposition modeling), a novel design principle is introduced for a fingerless gripper, achieved through topological optimization. To realize the grasping capabilities, a coiled garter spring made of shape memory alloy (SMA) is incorporated at the end of the flexure beams. Based on the experiments, it is found that the gripper is very quick to respond, taking only 5 s to heat up and 15 s to cool down. This promising performance is achieved by carefully balancing the net force differential between the restoring force of the flexure beam and the force of the SMA coiled garter spring. In addition to its responsiveness, the gripper demonstrates a high force‐to‐weight ratio of 5.3, allowing it to lift heavy payloads of up to 4.91 N (0.5 kgf) despite its lightweight design (total weight of 94.2 g). Overall, this work showcases the potential of 3D printed fingerless grippers in terms of high holding strength, lightweight, low cost, and simple fabrication.