Experimental identification and characterization of the effects of contaminants in the wheel—rail contact

Abstract

Previous results have highlighted the presence of a natural third body ranging in thickness from a few micrometres to several dozen micrometres on the rail and wheel. The third body layer, initially composed of particles stemming from the wheels and rails, flows into the contact to accommodate local sliding inside it. The work presented in this paper focuses on the identification of contaminants whose influence on the wheel—rail contact is significant. This influence can be considered as significant if it enters the contact, affects surface properties, modifies the third body layer, and possibly damages or protects the rail. The third body layer can progressively absorb and assimilate solid (ballast stone, sand) and fluid (oil) contaminants existing on rails, and thus reduce their negative consequences on rail lifetime. These phenomena are the result of the exchange of third body flows between the wheel and rail. A high-speed camera was used for this experimental study performed on a real site. The analyses of the dynamic images are coupled with tribological analyses of the surfaces by scanning electron microscopy and X-ray energy dispersive analysis.