Optimization, Numerical, and Experimental Study of a Propeller Pump as Turbine

Abstract

Micro hydropower station is one of the clean choices for offgrid points with available hydropotential. The challenging in this type of energy production is the high capital cost of the installed capacity that is worse for low-head micro hydropower stations. Turbine price is the main problem for this type of energy production. In this research, a simple machine has been introduced instead of conventional propeller turbines. The key is using an axial pump as a propeller turbine. In the present research, a propeller pump was simulated as a turbine by numerical methods. Computational fluid dynamics (CFD) was adopted in the direct and reverse modes performance prediction of a single propeller pump. To give a more accurate CFD result, all domains within the machine control volume were modeled and hexahedral structured mesh was generated during CFD simulation. Complete performance curves of its pump and turbine modes were acquired. For verification of the numerical results, the machine has been tested in an established test ring. The results showed that a propeller pump could be easily run as a low-head turbine. In the next, the goal was to optimize the geometry of the blades of axial turbine runner which leads to maximum hydraulic efficiency by changing the design parameters of camber line in five sections of a blade. The efficiency of the initial geometry was improved by various objective functions and optimized geometry was obtained by genetic algorithm and artificial neural network to find the best efficiency of the turbine. The results showed that the efficiency is improved by more than 14%. Indeed the geometry has better performance in cavitation.