Numerical Simulation of Drag Reducing Turbulent Flow in Annular Conduits

Abstract

Inadequate transport of rock cuttings during drilling of oil and gas wells can cause major problems such as excessive torque, difficulty to maintain the desired orientation of the drill string, and stuck or broken pipe. The problem of cuttings transport is aggravated in highly inclined wellbores due to the eccentricity of the annulus which results in nonuniformity of the flowfield within the annulus. While optimum cleaning of the borehole can be achieved when the flow is turbulent, the added cost due to the increased frictional losses in the flow passages may be prohibitive. A way around this problem is to add drag-reducing agents to the drilling fluid. In this way, frictional losses can be reduced to an acceptable level. Unfortunately, no model is available which can be used to predict the flow dynamics of drag-reducing fluids in annular passages. In this paper, a numerical model is presented which can be used to predict the details of the flowfield for turbulent annular flow of Newtonian and non-Newtonian, drag-reducing fluids. A one-layer turbulent eddy-viscosity model is proposed for annular flow. The model is based on the mixing-length approach wherein a damping function is used to account for near wall effects. Drag reduction effects are simulated with a variable damping parameter in the eddy-viscosity expression. A procedure for determining the value of this parameter from pipe flow data is discussed. Numerical results including velocity profiles, turbulent stresses, and friction factors are compared to experimental data for several cases of concentric and eccentric annuli.