Finite Element Simulation of Crack Compliance Experiments to Measure Residual Stresses in Thick-Walled Cylinders

Author:

de Swardt R. R.1

Affiliation:

1. LIW Division of Denel, PO Box 7710, Pretoria, 0001, South Africa

Abstract

A comparative study to map the residual strain/stress states through the walls of autofrettaged thick-walled high-strength steel cylinders has been conducted with neutron diffraction, Sachs boring, and the compliance methods. Test samples with different wall thickness ratios were prepared to have significant amounts of reverse yielding due to the Bauschinger effect. In an effort to explain observed differences in the hoop stress results, the crack compliance experiment was simulated with finite elements. Several residual stress fields were introduced in the finite element models. A theoretical finite element (FE) model, which is capable of accurately modeling the highly nonlinear reverse yielding of the material, was able to accurately predict the crack compliance strain measurements.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Safety, Risk, Reliability and Quality

Reference15 articles.

1. Perl, M., and Arone´, R., 1994, “An Axisymmetric Stress Release Method for Measuring the Autofrettage Level in Thick-Walled Cylinders—Part I: Basic Concept and Numerical Simulation,” ASME J. Pressure Vessel Technol., 116, pp. 384–388.

2. Lee, S. L., 1993, “Residual Stress Analysis in Swage Autofrettaged Thick-Walled Cylinders by Position Sensitive X-Ray Diffraction Techniques,” High Pressure-Codes, Analysis, and Applications ASME Pressure Vessels and Piping Division (Publication) PVP Vol. 263, pp. 165–169.

3. Stacey, A., MacGillivary, H. J., Webster, G. A., Webster, P. J., and Ziebeck, K. R. A., 1985, “Measurement of Residual Stresses by Neutron Diffraction,” J. Strain Anal. Eng. Des., 20, pp. 93–100.

4. Rendler, H. J., and Vigness, I., 1966, “Hole Drilling Strain Gauge Method of Measuring Residual Stress,” Exp. Mech., pp. 577–586.

5. Sachs, G. , 1927, “Der Nachweis Inner Spannungen in Stangen und Rohren,” Z. Metallkd., 19, pp. 352–357.

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