Temperature of Grinding Carbide With Castor Oil-Based MoS2 Nanofluid Minimum Quantity Lubrication

Author:

Sui Menghua1,Li Changhe1,Wu Wentao1,Yang Min1,Ali Hafiz Muhammad2,Zhang Yanbin1,Jia Dongzhou3,Hou Yali1,Li Runze4,Cao Huajun5

Affiliation:

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China

2. Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia

3. School of Mechanical Engineering, Inner Mongolia University for Nationalities, Tongliao 028000, China

4. Department of Biomedical Engineering, University of Southern California, Los Angeles, CA 90089

5. School of Mechanical Engineering, Chongqing University, Chongqing 400044, China

Abstract

Abstract Nanofluid minimum quantity lubrication (NMQL) has better stability, higher thermal conductivity, and excellent lubrication performance compared with traditional flood lubrication. The heat transfer model and finite difference model were established to verify the feasibility of NMQL conditions in grinding cemented carbide. Based on them, the grinding temperature of cemented carbide is calculated numerically. Results show that the grinding zone temperatures of flood grinding and NMQL are lower, 85.9 °C and 143.2 °C, respectively. Surface grinding experiments of cemented carbide YG8 under different working conditions are carried out. Dry grinding (227.2 °C) is used as the control group. Grinding zone temperatures of flood grinding, minimum quantity lubrication, and NMQL decrease by 64.2%, 39.5%, and 20.4%, respectively. The error is 6.3% between theoretical calculation temperature and experimental measurement temperature. Based on machining process parameters (specific grinding force, force ratio) and experimental results (microstructure of grinding wheel, workpiece, and grinding debris), the effects of different working conditions on wheel wear are studied. NMQL achieves the highest G ratio of 6.45, the smallest specific grinding force, and the smallest Fn/Ft ratio of 2.84, which further proves that NMQL is suitable for grinding cemented carbide.

Publisher

ASME International

Subject

Fluid Flow and Transfer Processes,General Engineering,Condensed Matter Physics,General Materials Science

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