Modeling of the Thread Milling Operation in a Combined Thread/Drilling Operation: Thrilling

Author:

Jun Martin B. G.1,Araujo Anna Carla2

Affiliation:

1. Department of Mechanical and Industrial Engineering, University of Victoria, PO Box 3055 STN CSC, Victoria, BC, V8W 3P6, Canada

2. Department of Mechanical and Industrial Engineering, Centro Federal de Educação Tecnológica Celso Suckow da Fonseca, Av. Maracanã 229, Maracanã 20271-110 - Rio de Janeiro, RJ - Brazil

Abstract

This paper investigates a thread making process called thrilling, which performs both drilling and thread milling with one tool. A chip thickness and mechanistic cutting force model has been developed for a thread milling operation with a thrilling tool. The model considers the complex geometry of a thrilling tool and the unique tool paths associated with the thread milling operation. Experiments have been conducted to validate the developed model. Comparison of the average torque and forces between experiment and simulation results shows that the model predicts the experimental results within 12% error.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference17 articles.

1. MMS, Online (Modern Machine Shop Online), http://www.mmsonline.com/articles/019603.html

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3. Influence of Parameters of the Cutting Part of Taps on Threading Accuracy;Ivanina;Meas. Tech.

4. Experimental Investigation of Thread Formation in Form Tapping;Warrington;ASME J. Manuf. Sci. Eng.

5. Chowdhary, S., Kapoor, S. G., Ozdoganlar, O. B., and DeVor, R. E., 2002, “Modeling and Analysis of Internal Thread Forming,” Technical SME Paper No. MR02-172, pp. 1–8.

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