Aerodynamic Optimization of High-Pressure Turbines for Lean-Burn Combustion System

Author:

Shahpar Shahrokh1,Caloni Stefano2

Affiliation:

1. e-mail:

2. e-mail:  CFD Methods, Design System Engineering, Rolls-Royce plc, Derby DE24 8BJ, UK

Abstract

Modern lean-burn combustors make use of high flow swirl to maintain flame stability. The swirling flow can persist downstream of the turbine first vane, changing the loading on the rotor, leading to a reduction in efficiency. This paper presents the results of an automatic optimization study carried out to mitigate the effect of high swirling flow on a high pressure turbine stage. A high-fidelity computational fluid dynamics (CFD)-based design optimization using a multipoint approximation (response surface) method is carried out to produce a new vane and a new rotor configuration with a significantly improved aerodynamic performance. It is demonstrated that the novel optimization methodology can cope well with a number of near equality constraints needed for a practical design.

Publisher

ASME International

Subject

Mechanical Engineering,Energy Engineering and Power Technology,Aerospace Engineering,Fuel Technology,Nuclear Energy and Engineering

Reference25 articles.

1. Lazic, W., Doerr, T., Bake, S., Bank, R. V. D., and Rackwitz, L., 2008, “Development of Lean-Burn Low-NOx Combustion Technology at Rolls-Royce Deutschland,” Proc. of ASME Turbo Expo 2008, Berlin, Germany, June 9–13, ASME Paper No. GT2008-51115. 10.1115/GT2008-51115

2. Effects of Swirler Configurations on Flow Structures and Combustion Characteristics,2004

3. Effects of Swirl on Combustion Dynamics in a Lean-Premixed Swirl-Stabilized Combustor;Proc. Combust. Inst.,2005

4. Qureshi, I., Smith, A. D., and Povey, T., 2011, “HP Vane Aerodynamics and Heat Transfer in the Presence of Aggressive Swirl,” Proc. ASME IGTI Turbo Expo 2011, Vancouver, Canada, June 6–10, ASME Paper No. GT2011-46037. 10.1115/GT2011-46037

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