Influence of Injection and Cavity Pressure on the Demoulding Force in Micro-Injection Moulding

Author:

Griffiths C. A.1,Dimov S. S.2,Scholz S. G.3,Tosello G.4,Rees A.5

Affiliation:

1. School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL, UK

2. School of Mechanical Engineering, The University of Birmingham, Birmingham B15 2TT, UK

3. Institute for Applied Computer Science, Karlsruhe Institute of Technology, Karlsruhe 76344, Germany

4. Department of Mechanical Engineering, Technical University of Denmark, 2800 Kgs. Lyngby, Denmark

5. College of Engineering, Swansea University, Swansea SA2 8PP, UK

Abstract

The paper reports an experimental study that investigates part demoulding behavior in micro-injection moulding with a focus on the effects of pressure and temperature on the demoulding forces. In particular, the demoulding performance of a representative microfluidics part was studied as a function of four process parameters, melt temperature, mould temperature, holding pressure, and injection speed, employing the design of experiment approach. In addition, the results obtained using different combinations of process parameters were analyzed to identify the best processing conditions in regards to demoulding behavior of microparts when utilizing a COC polymer to mould them.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference38 articles.

1. Process Parameter Effects on Dimensional Accuracy of Micro-Injection Moulded Part;ASME J. Micro Nano-Manuf.,2013

2. The Origins and the Future of Microfluidics. Lab on Chip;Nature,2006

3. Trotta, G., Bellantone, V., Surace, R., and Fassi, I., 2012, “Effects of Process Parameters on the Properties of Replicated Polymeric Parts,” ASME 2012 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, pp. 169–176.

4. Scaling Issues in Miniaturization of Injection Molded Parts;ASME J. Manuf. Sci. Eng.,2004

5. Arnaud, B., Sébastien, J., Paul, B., and Philippe, R., 2003, “Microstereolithography: A Review,” Proceedings of the Material Research Society Symposium, Rapid Prototyping Technologies, Vol. 758, pp. 3–15.

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