Influence of Thermal Effects on Hole Quality in Dry Drilling, Part 2: Thermo-Elastic Effects on Hole Quality

Author:

Kalidas Shiva1,Kapoor Shiv G.1,DeVor Richard E.1

Affiliation:

1. Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801-2906

Abstract

A finite element thermo-elastic model is devised to capture the radial errors induced in the workpiece in drilling. The temperature rise in the workpiece modeled in Part 1 of this paper is utilized in obtaining the thermo-elastic deformations in the workpiece at various process conditions. The predicted errors are compared to the average errors measured with the aid of a CMM. The predicted profiles agree well with the experimentally observed tapered hole profiles in the absence of cutting fluids. In the presence of cutting fluids the predicted radial errors only account for 10 percent of the experimentally observed errors.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference13 articles.

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