Process Design of Laser Forming for Three-Dimensional Thin Plates

Author:

Cheng Jin1,Yao Y. Lawrence1

Affiliation:

1. Department of Mechanical Engineering, Columbia University, New York, NY 10027

Abstract

Extensive efforts have been made in analyzing and predicting laser forming processes of sheet metal. Process design, on the other hand, is concerned with determination of laser scanning paths and laser heat condition given a desired shape. This paper presents an approach for process design of laser forming of thin plates with doubly curved shapes. The important feature of this method is that it first calculates the strain field required to form the shape. Scanning paths are decided based on the concept of in-plane strain, bending strain, principal minimal strain and temperature gradient mechanism of laser forming. Heating condition is determined by a lumped method. Effectiveness of the approach is numerically and experimentally validated through two different doubly curved shapes.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference15 articles.

1. Hsiao, Y.-C., Shimizu, H., Firth, L., Maher, W., and Masubuchi, K., 1997, “Finite Element Modeling of Laser Forming,” Section A-ICALEO 1997, pp. 31–40.

2. Magee, J., Watkins, K. G., and Steen, W. M., 1998, “Advances in laser Forming,” J. Laser Appl., 10, pp. 235–246.

3. Bao, J., and Yao, Y. L., 1999, “Analysis and Predication of Edge Effects in Laser Bending,” Proceedings of ICALEO 1999, Section C, pp. 186–195.

4. Li, W., and Yao, Y. L., 2000, “Numerical and Experimental Study of Strain Rate Effects in Laser Forming,” ASME J. Manuf. Sci. Eng., 122, August, pp. 445–451.

5. Li, W., and Yao, Y. L., 2000, “Convex Laser Forming With High Certainty,” Trans. of the North American Manufacturing Research Conference of SME XXVIII, pp. 33–38.

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