Effect of chip thickness, wood cross-sections, and cutting speed on surface roughness and cutting power during up-milling of beech wood

Abstract

The aim of the conducted experiments was to determine the effect of selected machining parameters on power consumption and surface quality obtained during the milling of beech wood using a computerized numerical control woodworking machine. Surface roughness was tested using the contact roughness measurement method, while roughness parameters Ra and Rz were recorded and cutting energy was determined. Tests were conducted for two variants of cutting speed (7.5 and 15 m·s-1) as well as three variants of chip thickness (0.10, 0.06, and 0.02 mm); additionally, the tests examined different cross-sections of wood. It was found that greater chip thickness and feed speed caused an increase in surface roughness and cutting power. In turn, cutting speed had no effect on surface roughness, whereas its increase resulted in increased cutting power. Surface roughness at the radial and tangential cross-sections was comparable, while it was greater at the transverse cross-section. It was also found that cutting power was lowest at the radial cross-section, while it was greater at the tangential and the greatest at the transverse cross-section.