Parametric studying of low-profile vortex generators flow control in an aggressive inter-turbine duct

Abstract

This paper presents a study of low-profile vortex generators flow control on the effect of casing boundary layer separation in an aggressive inter-turbine duct. Counter-rotating and co-rotating vortex generators configurations were tested parametrically to obtain the optimum low-profile vortex generators’ setup within the aggressive inter-turbine duct, in terms of the axial location, height, angle of attack and streamwise vortices per swirl vane pitch. Surface oil flow visualization was used to qualitatively examine the low-profile vortex generators eliminating the casing separation and subsequently the detailed seven-hole probe measurements were carried out to evaluate the loss reduction quantitatively. The inter-turbine duct examined for this study was more aggressive compared with the geometries found in the most current modern engine designs. Measurements were made inside the aggressive inter-turbine duct annulus at Reynolds number of 150,000. The flow structures within the aggressive inter-turbine duct were found to be dominated by counter-rotating vortices evolved by the swirl vanes and boundary layer separation in both casing and hub regions. A massive casing boundary layer separation extending from the duct first bend to the second bend was found within the aggressive inter-turbine duct. The primary source of pressure loss in the aggressive inter-turbine ducts was the result of the extensive casing boundary layer separation. Flow control by utilizing the low-profile vortex generators installed on the casing was conducted to eliminate the casing separation. Regardless of the vortex generator mitigating the casing separation associated with consequential loss reduction, a pair of casing counter-rotating vortices was always evident at the duct second bend in all cases. Among the tested low-profile vortex generator configurations, two of the most effective low-profile vortex generator configurations, one counter-rotating and one co-rotating low-profile vortex generator configurations, were acquired as a result of successfully eliminating the casing separation. Despite that the inter-turbine duct is aggressively designed, it is concluded that this duct associated with proper flow control techniques is considered as a potential candidate for weight saving in a high bypass ratio engine.