Numerical simulation of post-weld shot peening using combined discrete and finite element methods (DEM-FEM)

Author:

Ahmad Abdulrahaman Shuaibu12ORCID,Wu Yunxin134,Gong Hai34,Alhassan Yusuf2

Affiliation:

1. College of Mechanical and Electrical Engineering, Central South University, Changsha, China

2. Department of Mechanical Engineering, Kano University of Science and Technology, Wudil, Nigeria

3. State Key Laboratory of High-Performance Complex Manufacturing, Central South University, Changsha, China

4. Light Alloy Research Institute, Central South University, Changsha, China

Abstract

The numerical simulation of the post-weld shot peening (SP) process was performed to analyze the influence of various SP parameters on the final induced compressive residual stress (CRS). Firstly, the welding process was simulated based on the Finite Element Method (FEM) using ABAQUS CAE and FORTRAN user subroutine code, from which the initial welding-induced tensile residual stresses (TRS) were obtained. The FE model was validated using the results obtained from the TIG welding of the aluminum 2219 alloy (AA 2219) plate. Then, the post-weld SP process was numerically simulated using the combined discrete and finite element methods (DEM-FEM). The computed CRS from the simulation was compared with the experimentally measured outcome to validate the DEM-FEM model, and good agreement was observed from the compared results. Finally, the post-weld SP model was applied to extensively analyze the influence of the various SP parameters related to the peening media and target material on the final CRS.

Funder

National Natural Science Foundation of China

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Cited by 4 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. A Review of Numerical Simulation and Modeling in High Strain Rate Deformation Processes;E3S Web of Conferences;2024

2. Study on Residual Stresses of 2219 Aluminum Alloy with TIG Welding and Its Reduction by Shot Peening;Metals;2023-09-11

3. An investigation on microstructure-texture of E250BR steel plate subjected to post-weld vibration;Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture;2023-06-08

4. Effects of shot-peening parameters, path, and sequence on residual stress of TC17 alloy;Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture;2022-11-30

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