Hand–eye calibration and grasping pose calculation with motion error compensation and vertical-component correction for 4-R(2-SS) parallel robot

Abstract

Due to motion constraint of 4-R(2-SS) parallel robot, it is difficult to calculate the translation component of hand–eye calibration based on the existing model solving method accurately. Additionally, the camera calibration error, robot motion error, and invalid calibration motion poses make it difficult to achieve fast and accurate online hand–eye calibration. Therefore, we propose a hand–eye calibration method with motion error compensation and vertical-component correction for 4-R(2-SS) parallel robot by improving the existing eye-to-hand model and solving method. Firstly, the eye-to-hand model of single camera is improved and the robot motion error in the improved model is compensated to reduce the influence of camera calibration error and robot motion error on model accuracy. Secondly, the vertical-component of hand–eye calibration is corrected based on vertical constraint between calibration plate and end effector in parallel robot to calculate the pose and motion error in calibration of 4-R(2-SS) parallel robot accurately. Thirdly, the nontrivial solution constraint of eye-to-hand model is constructed and adopted to remove invalid calibration motion poses and plan calibration motion. Finally, the proposed method was verified by experiments with a fruit sorting system based on 4-R(2-SS) parallel robot. Compared with random motion, the existing model, and solving method, the average time of online calibration based on planned motion decreases by 29.773 s and the average error of calibration based on the improved model and solving method decreases by 151.293. The proposed method can improve the accuracy and efficiency of hand–eye calibration of 4-R(2-SS) parallel robot effectively and further realize accurate and fast grasping.