Effect of clearance on volumetric efficiency in 2D piston pumps

Abstract

In order to solve the limitations of the friction pairs in axial piston pumps on rotational speed and mechanical efficiency, a 2D piston pump whose 2D piston has two-degree-of-freedom motions of rotation and reciprocating motion was proposed by the author team. The volumetric efficiency of 2D pumps predicted by the original volumetric efficiency model is higher than the experimental results. A new mathematical model of the volumetric efficiency is researched by considering effect of clearance between the cone roller and the guiding rail. In previous studies, the volumetric losses of the 2D pump were considered to be composed of leakage and compressibility loss. However, it is found that the effect of the clearance on the volumetric efficiency in 2D pumps is greater than that of leakage and compressibility loss. The experimental results show that the difference between the prediction of the new model and the volumetric efficiency of the tested pump with 0.19 mm clearance is reduced from 8% to 1.5% comparing with the original model. The volumetric efficiency of the tested pump without the clearance is 96.5% at 5000 rpm rotational speed and 8 MPa load pressure.