Digging performance characterization for hydraulic excavator considering uncertainty during digging operation

Abstract

A methodology whereby the digging performance of the hydraulic excavator can be determined is presented, with uncertainty during the digging operation being taken into consideration. Natural variability in medium properties and differences in operation styles are the significant sources of uncertainty. The most probable direction interval of the digging resistance obtained from the experimental data is given to quantify the contribution of uncertain medium properties to the variation of the digging resistance direction. A digging capability polygon, which is used to characterize excavator’s capability to apply forces to overcome the digging resistance, is defined by the driving capability constraints of hydraulic cylinders, the stability constraints of the excavator and the most probable direction interval of the digging resistance. A set of significant performance measures, which can be used to quantify the maximum digging capability of the excavator and the exerting extent of the driving capability of hydraulic cylinders, are given based on the digging capability polygon for a given manipulator configuration. The Cartesian workspace of the excavator is discretized into finite digging points to reduce the computational work for global digging performance analysis. Considering differences in operation styles, for each digging point the digging angle is discretized with a certain step and the inverse kinematics approach is taken to derive the manipulator configuration corresponding to each incremental step of the digging angle. Quantitative measures of the global digging performance are proposed according to the performance statistics for all manipulator configurations of all digging points in the entire workspace. These measures can be used to assess the mechanical capability of the working mechanism of a hydraulic excavator and to assess the operation styles used by different operators who have different level of experiences. Finally, the proposed methodology is illustrated using an application example of a 36-ton hydraulic excavator.