Mechanics of delamination-free drilling in polymer matrix composite laminates: A review

Abstract

There is a critical limit of thrust force during drilling operation in a composite laminate below which no delamination takes place, which is known as the “critical thrust force”. In this paper, various critical thrust force models have been discussed in detail for circular- and elliptical-shaped delaminations around the drilled hole. Critical thrust force models for circular-shaped delamination for isotropic composite laminates and anisotropic composite laminates for different loadings like point load, uniformly distributed load, triangular load, and their combinations using different drill geometries have been discussed. With elliptical-shaped delamination, critical thrust force models for anisotropic composite laminates are discussed for: point load, uniformly distributed load, combined point plus distributed load, and point load for antisymmetric composite laminates. At several locations, graphs have been created to illustrate the dependence of various parameters on the critical thrust force. These graphs will be of use for practising engineers while selecting tool or/and machining parameters during drilling of polymer matrix composites. A tool designer can get good insight from these graphs while designing an optimal drilling tool. The paper highlights the importance of load distribution across the drill causing deflection leading to damage due to delamination in composite laminates. Special drill geometries help in better distribution of thrust forces towards periphery and improve the critical thrust force for the prevention of damage due to delamination during drilling in composite laminates.