Effects of water direct injection on the torque enhancement and fuel consumption reduction of a gasoline engine under high-load conditions

Abstract

Water was directly injected into the cylinder with an injection pressure of 5 MPa to investigate its effect on engine performance and emissions in a gasoline engine. The test engine was a 1.6-L naturally aspirated prototype engine consisted of water direct injection and port fuel injection systems. The engine featured a compression ratio of 13.5. Commercial gasoline direct injection injectors were used to inject the water. The water was injected at a fixed timing of −120 crank angle degrees after top dead center. The addition of water showed potential to mitigate the knock occurrence at part-load condition where the knock initially started to occur due to the high compression ratio. It allowed a further advance of spark timing; thus, the brake-specific fuel consumption was improved. The effects of water injection were further investigated under full-load condition within the engine speed range of 1500–3000 r/min. The water effectively reduced the in-cylinder temperature and the exhaust gas temperature; therefore, charge cooling through over-fueling (fuel enrichment) was eliminated with reduced brake-specific fuel consumption. Increase in the injected water mass resulted in further spark advance without the knock occurrence and provided room for further brake-specific fuel consumption reduction. An optimum water mass existed because too much water deteriorated the combustion efficiency, burn duration, and cycle efficiency. The positive effects of water injection were dulled with increased engine speed because the knocking resistance was already high intrinsically with the higher engine speed.