Breakage Detection Based on the Breakage Mechanism of Small-Diameter Drills

Author:

Xie Tianhong1,Otsubo Tatsuki1,Koyama Atsuhiro1,Kato Tomonori2,Yamashita Riku1,Kaewnamchai Vanisara2,Yazawa Takanori1

Affiliation:

1. Nagasaki University

2. Fukuoka Institute of Technology

Abstract

Recently, as workpieces have become increasingly fine, there has been growing demand for small-diameter hole drilling of 1 mm or less. Compared to general drills, small-diameter drills have lower tool rigidity and poor chip evacuation, making them prone to breakage. In actual machining operations, the workpiece may be wasted owing to unexpected tool breakage. Therefore, there is a growing expectation for "the development of prediction technology to avoid breakage" of small-diameter drills. In this study, we analyzed the mechanism of breakage for small diameter drill, which will help future research on the prediction and detection of tool breakage.

Publisher

Trans Tech Publications Ltd

Reference10 articles.

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2. Study on Tool Wear In-Process Estimation for Ball End Mill Using Rotation Control Air Turbine Spindle;Okamoto;Key Engineering Materials,2017

3. N. Osada, et al., Small-diameter end mill processing by rotational control air turbine spindle. In: Proceedings of JSPE 2014 annual meeting, p.24 (in Japanese)

4. O. Tatsuki, et al., Study on tool wear estimation for small diameter ball end mill milling. In: proceedings of IC3MT 059 (2016)

5. O. Tukamoto, et al., Study on processing of high hardness material using rotation control air turbine spindle. In: Proceedings of JSPE Kyusyu Branch Office 2013, p.124 (in Japanese)

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