Modification of Post-Etch Residues by UV for Wet Removal

Abstract

In back-end of line processing, the polymer deposited on the dielectric sidewalls during the etch must be removed prior to subsequent processing steps to achieve high adhesion and good coverage of materials deposited in the etched features [1,. Typically, this is done by a combination of short plasma treatment and diluted wet clean, or by wet cleans alone. On the one hand, for porous dielectric stacks, a mild plasma treatment that preserves the integrity of the low-k dielectrics would not be sufficient to efficiently remove this residue. Furthermore, aqueous cleaning solutions is not efficient to achieve a complete removal without etching the underlying layer. Hence appropriate wet clean chemistries are needed to dissolve/decompose these polymers without etching the dielectric. On the other hand, analytical techniques available for direct characterization of sidewall polymer are limited. For a fast screening of potential chemistries capable of dissolving/removing polymer residues generated during the low-k etch, a fluoropolymer deposited on a blanket, checkerboard low-k substrate was used as a model polymer. In our recent study [, using X-ray photoelectron spectroscopy (XPS), it was shown that the polymer was composed of CF, CF2, and CF3 groups. This model polymer was found to be very similar to the polymer residue generated during the etch of the low-k stack using similar plasma. The present study mainly focused on the effect of UV treatment and the concentration of active component in wet clean solution on the structure change of the polymer and the enhancement of polymer removal.