Total Flexibility in Forming Technology by Servo Presses

Author:

Avemann Jörg1,Calmano Stefan1,Schmitt Sebastian1,Groche Peter1

Affiliation:

1. Institut für Produktionstechnik und Umformmaschinen

Abstract

In forming technology, uncertainty can arouse from fluctuations in demand scenarios on one hand and in properties of semi-finished parts on the other. These technologies are usually characterized by a high productivity in mass production. However, high development efforts and investment costs for processes and machines lead to a rigid product and process spectrum. One approach to encounter these uncertainties is the introduction of flexibility into forming technologies by enlarging the number of degrees of freedom without drastically reducing productivity. The 3D Servo Press fulfils the mentioned requirements by exceeding free ram motion of conventional servo presses by two rotational ram DoFs. The adaptive control system coordinates the machine motion and controls product properties by model-based algorithms. Possibilities of this approach are demonstrated in a free bending process of a heat dissipater, resulting in uniform product quality despite variations in material, sheet thickness and desired geometry.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Cited by 6 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. Adjust operating conditions of an in-made house horizontal hydraulic press for a 90° cold bending process;REVISTA DE CIENCIAS TECNOLÓGICAS;2023-11-30

2. A review on flexibility of free bending forming technology for manufacturing thin-walled complex-shaped metallic tubes;International Journal of Lightweight Materials and Manufacture;2023-06

3. Strategies for Mastering Uncertainty;Springer Tracts in Mechanical Engineering;2021

4. Opportunities and Challenges in Metal Forming for Lightweighting: Review and Future Work;Journal of Manufacturing Science and Engineering;2020-09-28

5. Flexibility in metal forming;CIRP Annals;2018

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