A Preliminary Study of the Erosion Process in Micro-Machining of Glasses with a Low Pressure Slurry Jet

Author:

Nguyen Thai1,Pang King1,Wang Jun1ORCID

Affiliation:

1. University of New South Wales

Abstract

The erosion process in micro-machining of brittle glasses using a low pressure slurry jet is discussed. The process capability of the technique is assessed by examining the machined surface integrity in relation to fluid flow dynamics in micro-hole generations. The holes produced are characterised by a “W” shape in the cross section, while the surface morphology is distinguished by three zones associated with the fluid flow behaviour, i.e. a direct impact zone, a wavy zone and an accumulation zone. The surfaces appear to be smooth and without cracks, indicating a predominance of the ductile mode erosion process. With the increase of pressure, the erosion rates can be enhanced as a result of the expending of the accumulation zone while the outer diameter of the holes remains unchanged. This study shows that this technique can be used for micro-machining with high surface quality, and provides an essential understanding for further research in the avenue.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference19 articles.

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3. J. Wang: Abrasive waterjet machining of engineering materials (Trans Tech, UetikonZuerich, Switzerland, 2003).

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