Research on Gear Repairing Technology by Laser Cladding

Author:

Shi Juan,Bai S.Q.

Abstract

Wearing gears with complex tooth surface are difficult to repair. A test method of laser cladding was made to repair the damaged gears which were made by steel 45, with synchronous powder feeding and gear axial scanning method, and Ni45 powder as cladding material. The relative position of laser beam and the gear surface were designed to solve the interference problems in laser cladding process. It analyzed the morphology of the cladding layer in the different test conditions to get optimum parameters, and determined the cladding thickness and overlapping ratio, and optimal sequence by made a comparison of cladding quality in different condition. Microscopic metallographic analysis and hardness testing were made for the cladding layer to analyze the performance of cladding layer. Got high strength cladding layer on damaged gears tooth surfaces. Laser cladding method can repair the gear surfaces and raise the wear resistance.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference4 articles.

1. Gang Wu, Juan Shi, Zhongsen Dai: The Scanning Techniques and Technology for Gear Laser Harden, Applied Laser, Vol. 18, No. 4(1998)151-154.

2. Guoxiong Sun, Hengcheng Liao, Ye Pan: Preparation Technology of Particle Reinforced Metal Matrix Composite Material and Interfacial Reaction and Control, Special casting and nonferrous alloysVol. 4(1998)12-17.

3. Cleevdy S T,Alam N.Laser repair—new application for reducing repair costs [J].Materials World,2002. 10(12)32—33.

4. Alireza Fathi, Amir Khajepour, Mohammad Durali, and Ehsan Toyserkani, Geometry Control of the Deposited Layer in a Nonplanar Laser Cladding Process Using a Variable Structure Controller, J. Manuf. Sci. Eng. 130, 031003 (2008).

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