Comparisons of Numerical Modelling of the Selective Laser Melting

Author:

Van Belle Laurent1,Vansteenkiste Guillaume2,Boyer Jean Claude1

Affiliation:

1. INSA de Lyon

2. Business Unit Processes and Tools, PEP : Centre technique de la plasturgie

Abstract

Selective laser melting (SLM) first developed for rapid prototyping (RP) is now used for rapid manufacturing of parts with inner complex shapes that cannot be made by more conventional routes. For example, production of injection moulds with cooling channels is of special interest. In this paper, a numerical model of SLM process was investigated to simulate the genesis of residual stresses. The proposed numerical modelling is based upon a double meshing with a multi step birth and death technique of manufactured part. The influence of the mesh size is analysed with element as small as the powder layer thickness for 2D and 3D geometries of simple parts. Comparisons between plane stress, plane strain, and 3D analysis are presented in order to propose a simplified approach.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference10 articles.

1. E.C. Santos, M. Shiomi, K. Osakada, T. Laoui, Rapid manufacturing of metal components by laser forming, International Journal of Machine Tools & Manufacture 46 (2006) 1459-1468.

2. C. Casavola, S.L. Campanelli, C. Pappalettere, Experimental analysis of residual stresses in the Selective Laser Melting process, Proccedings of the XIth International Congress and Exposition, Orlando, Florida, USA, June 2-5, (2008).

3. J. -P. Kruth, M. Badrossamay, E. Yasa, J. Deckers, L. Thijs, J. Van Humbeeck, Part and material properties in Selective Laser Melting of metals.

4. M. Shiomi, K. Osakada, K. Nakamura, T. Yamashita, F. Abe, Residual stress within metallic model made by Selective Laser Melting process.

5. M. Shiomi, A. Yoshidome, F. Abe, K. Osakada, Finite element analysis of melting and solidifying processes in laser rapid prototyping of metallic powders, International Journal of Machine Tools & Manufacture 39 (1999).

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