Numerical study of porous tip treatment in suppressing tip clearance vortices in cavitating flow

Abstract

Tip clearance cavitation (TCC) is a type of vortex cavitation. It widely exists in axial flow hydraulic machinery and has significant negative influence on the mechanical service life and the operating stability. It is necessary to suppress the tip clearance vortices (TCV) to control the TCC in engineering applications. Based on the analysis of the advantages and disadvantages of the present various suppression strategies, a new coupling method is proposed in this study by combining the damping approach and the diversion approach. Porous medium material is used to realize the coupling effect. A 2 mm span length porous tip is installed on the solid tip surface of a hydrofoil under two gap sizes conditions (representing two types of gap flow pattern), and excellent suppression results of the TCV and TCC are obtained. The characteristics and mechanism of the clearance flow are analyzed by numerical simulation. The numerical accuracy is verified by experimental qualitative observations. The simulation results show that the temporal and spatial stability of the clearance flow field is enhanced, and the leakage velocity and the TCV strength are weakened via the combined action of damping and diversion effects. There is a difference in the damping mechanism between the two gap flow patterns. It is a comprehensive result of viscous dissipation and momentum loss in the jet pattern represented by the small gap size, and primarily, the result of momentum loss in the rolling pattern represented by the large gap size.