Lubricant-infused iron palmitate surfaces with high durability and stable condensation heat transfer

Abstract

Slippery liquid-infused porous surfaces are vulnerable to lubricant depletion caused by three major factors encompassing, the evaporation, cloaking, and shearing. Herein, lubricant-infused iron palmitate surfaces (LI-IPSs) are presented addressing the challenges of (1) evaporation-driven lubricant depletion enabled by the immensely clustered micro-/nano-structures of iron palmitate surface (IPS), (2) completely suppressing the wetting ridge even with miscible water-oil combinations enabled by only the handful uptake of oil by IPS. The apparent contact angle θa and sliding angle α of water on LI-IPSs are 98° ± 2° and 3° ± 1°, respectively. Under evaporation-driven lubricant depletion analysis, the shelf-durability of LI-IPSs has been found to last for 10 days in partially open environment at the ambient temperature (25 °C). The heat fluxes and condensate fluxes have been determined. The highest condensate flux on LI-IPSs (14 kgh−1 m−2) is ascribed to the dropwise condensation mode with efficient droplet dynamics. However, the service durability of LI-IPSs has lasted only for 50 ± 5 min under rigorous condensation, which is further addressed by developing a LI-IPS prototype. Based on the excellent wicking capability of IPS, LI-IPS prototype is capable of maintaining the dropwise condensation unless the oil is available in the oil tub. The LI-IPS prototype has been subjected to open environment at ambient temperature for 168 h, and even after that, the stable dropwise condensation has been achieved with the same range of droplet speed as had been observed in the first hour. Meantime, the high condensation heat fluxes at various subcooling temperatures are obtained, justifying the promising ability of LI-IPS.