Experimental Analysis of Chatter Vibration in End-Milling Using Laser Doppler Vibrometers

Author:

Nakagawa Heisaburo, ,Kurita Yutaka,Ogawa Keiji,Sugiyama Yuji,Hasegawa Hideyasu, ,

Abstract

A problem has emerged during the end-milling of hardened steels: a high frequency chattering phenomenon. On the other hand, a laser Doppler vibrometer has recently been developed to observe such high frequency vibration phenomena. Therefore, we propose a new method of monitoring chattering in the end-milling of hardened steels using laser Doppler vibrometers. The chattering behaviors of the end-mill shank were measured by two laser Doppler vibrometers from the feed and radial directions at the same time during the end-milling of the hardened steel. The following conclusions were reached: (1) Two kinds of chatter vibrations were confirmed as vibration modes whose frequencies differed during high and low cutting speed conditions. (2) The chatter vibrations at the high cutting speeds clearly differed from regenerative chatter, which has only been researched so far, by accurate measurement of chatter vibration modes.

Publisher

Fuji Technology Press Ltd.

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Reference10 articles.

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2. H. Nakagawa et al., “A Study on End-milling of Hardened Steels - Comparison of SKD11 and SKD61 -,” J. of the Japan Society of Precision Engineering, 67-5, pp. 834-838, 2001.

3. E. Budak et al., “Analytical Prediction of Chatter Stability in Milling - Part I: General Formulation,” ASME J. Dyn. Syst., Meas., Control, 120, pp. 20-30, 1998.

4. Y. Altintas et al., “Analytical Prediction of Three Dimensional Chatter Stability in Milling,” JSME Int. J., 44-3, pp. 717-723, 2001.

5. H. Tanaka et al., “Study on Regenerative Chatter Vibration in End Mill Operation (1st Report) - Theoretical Analysis of Chatter Stability Limit in Side Cutting -,” J. of the Japan Society of Precision Engineering, 62-8, pp. 1136-1140, 1996.

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