A Modified Friction Stir Welding Process Based on Vortex Material Flow

Author:

Liu XiaochaoORCID,Zhen Yunqian,Shen Zhikang,Chen Haiyan,Li Wenya,Guo Wei,Yue Zhufeng

Abstract

AbstractFriction stir welding is a promising solid-state welding technique. However, the issue of tool wear and break restricts its wider industrial application. To avoid the tool wear and break occurring in conventional friction stir welding (FSW), a new modification of the FSW process using a tool made by the identical material as the workpiece has been developed and conducted on pure aluminum. We named this process as Vortex-FSW (VFSW) because it depends on a vortex material flow to realize the welding and joining. The weld macro- and micro-structures are like that in conventional FSW. However, the tool exit-hole in conventional FSW is replaced by a lug boss. The mechanical properties are also equivalent to that in conventional FSW. The principle of this new process is introduced in this paper.

Funder

National Natural Science Foundation of China

China Postdoctoral Science Foundation

Fundamental Research Funds for the Central Universities

Publisher

Springer Science and Business Media LLC

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

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