High power density by combining of a double stator and an opposite-magnets linear generator in a dual-type free-piston engine generator

Abstract

A linear generator system based on a free-piston engine is expected to be a highly efficient power-generation engine for series hybrid vehicles. However, the engine generator must produce in a limited installation space the very high power required to drive a car. Consequently, considering the car-mounting situation, higher power density is required by means of reduced generator size and higher efficiency. In this paper, a cylindrical double-stator linear synchronous generator with opposing permanent magnets is used for free-piston engine. The double stator realizes smaller size, and using opposing magnets achieves a larger thrust constant than that with a single stator. In a finite-element analysis, the high-efficiency area is expanded compared to a surface-magnet type of the same size. Furthermore, this paper clarifies the effectiveness for improved power density with maximum-generation control in a simulation of a dual-sided engine model.