A review on the theory of stable dendritic growth

Abstract

This review article summarizes the main outcomes following from recently developed theories of stable dendritic growth in undercooled one-component and binary melts. The nonlinear heat and mass transfer mechanisms that control the crystal growth process are connected with hydrodynamic flows (forced and natural convection), as well as with the non-local diffusion transport of dissolved impurities in the undercooled liquid phase. The main conclusions following from stability analysis, solvability and selection theories are presented. The sharp interface model and stability criteria for various crystallization conditions and crystalline symmetries met in actual practice are formulated and discussed. The review is also focused on the determination of the main process parameters—the tip velocity and diameter of dendritic crystals as functions of the melt undercooling, which define the structural states and transitions in materials science (e.g. monocrystalline-polycrystalline structures). Selection criteria of stable dendritic growth mode for conductive and convective heat and mass fluxes at the crystal surface are stitched together into a single criterion valid for an arbitrary undercooling. This article is part of the theme issue ‘Transport phenomena in complex systems (part 1)’.