Enhanced photocatalytic degradation of methylene blue using a novel counter-rotating disc reactor

Abstract

Introduction: This research introduces an innovative photocatalytic reactor designed to address challenges in wastewater treatment, with a focus on enhancing dye degradation and reducing Chemical Oxygen Demand (COD).Methods: The reactor is designed with counter-rotational movements of discs to enhance hydrodynamics and mass transfer, along with a 3D-printed, interchangeable component system to boost efficacy. TiO2 nanoparticles, composed of 80% anatase and 20% rutile, are thermally immobilized on glass discs. The effectiveness of various treatment variables was assessed through a Central Composite Design (CCD), guided by a Response Surface Methodology (RSM) model.Results: The RSM analysis reveals that the linear, quadratic, and interactive effects of the counter-rotational movements significantly influence the efficiency of dye and COD removal. The RSM model yields coefficients of determination (R2) values of 0.9758 and 0.9765 for the predictive models of dye and COD removal, respectively. Optimized parameters for dye removal include a pH of 6.05, disc rotation speed of 22.35 rpm, initial dye concentration of 3.15 × 10−5 M, residence time of 7.98 h, and the number of nanoparticle layers set at 3.99, resulting in 96.63% dye removal and 65.81% COD removal under optimal conditions.Discussion: Notably, the reactor demonstrates potential for efficient treatment within a near-neutral pH range, which could reduce costs and resource use by eliminating the need for pH adjustments. The implementation of discs rotating in opposite directions marks a significant advancement in the process of dye removal.