Effect of Resin Rich Veil Cloth Layers on the Uniaxial Tensile Behavior of Carbon Fiber Reinforced Fiber Metal Laminates

Abstract

The influence of stacking sequence and resin rich (polyester veil cloth) layers, which were used to improve the adhesion between carbon fiber/epoxy (CFRP) and aluminum layers (AL), on the uniaxial tensile response of carbon fiber reinforced aluminum laminates (CARALL) was investigated in this research study. The metal volume fraction was varied to prepare two types of CARALL laminates having a 3/2 configuration with the help of a vacuum press without using any adhesive film. Numerical simulations were performed by utilizing commercially available finite element (FE) code, LS-Dyna to predict the tensile response of these laminates with initialization of predicted thermal residual stresses that developed during curing of laminates. Delamination failure was considered in the numerical simulation by utilizing the well-known B-K mixed-mode damage propagation model. It was found that addition of epoxy resin rich (polyester veil cloth) layers used for enhancement of interfacial bond adhesion and to ensure no separation between AL-CFRP layers increased the tensile strength of CARALL laminates.