Numerical Study on Metal Transverse Flow Law and Model of Rolled Strip under Variable Specification in Hot Rolling

Abstract

The research on metal transverse flow under variable specification is of great significance for shape calculation and control in hot strip rolling. The finite element software ABAQUS 2016 is used to establish the elastic–plastic deformation model of a hot rolled strip to study the metal transverse flow. The edge transverse strain εe and center transverse strain εc are introduced to characterize metal transverse flow and calculate the strip flatness. The effect on εe, εc and the flatness increment of similarity of profile under different widths, thicknesses and reduction rates is simulated and calculated. The results show that the change in similarity of profile has a linear influence on εe and εc. The strip has the ability of flatness self-correction due to the metal transverse flow. The ksc of the strip with B = 700 mm is 0.87, which is significantly greater than the 0.45 ksc value of the strip with B = 2100 mm. Priority can be given to ensure the crown requirements during narrow strip rolling. The ksc of the strip with H = 50 mm is 0.45, which is higher than the 0.22 ksc value of the strip with H = 6 mm, and the ksc of the strip with ε = 50% is 0.52, which is higher than 0.30 ksc value of the strip with ε = 10%. It is more reasonable to adjust the crown to a greater extent in the upstream stand to meet the requirement of both flatness and crown for the large entry thickness reduction rate and self-correction ability. A metal transverse flow prediction model based on the full test simulation results is established, which can meet the requirement of crown setting at the exit of each stand and the rapid calculation of online flatness control, and can further make the crown and flatness reach the target values at the finishing exit.