Advanced Image Analysis and Machine Learning Models for Accurate Cover Factor and Porosity Prediction in Knitted Fabrics: Tailored Applications in Sportswear, Swimwear, and Casual Wear

Abstract

This paper presents a study focused on developing robust algorithms for cover factor and porosity calculation through digital image analysis. Computational models based on machine learning for efficient cover factor prediction based on fabric parameters have also been developed. Five algorithms were devised and implemented in MATLAB: the single threshold algorithm (ST); multiple linear threshold algorithms, ML-1 and ML-2; and algorithms with multiple thresholds obtained by the Otzu method, MT-1 and MT-2. These algorithms were applied to knitted fabrics used for football, swimming, and leisure. Algorithms ML-1 and MT-1, employing multiple thresholds, outperformed the single threshold algorithm. The ML-1 variant yielded the highest average porosity value at 95.24%, indicating the importance of adaptable thresholding in image analysis. Comparative analysis revealed that algorithm variants ML-2 and MT-2 obtain lower cover factors compared to ML-1 and MT-1 but can detect potential void areas in fabrics with higher reliability. Algorithm MT-1 proved to be the most sensitive when it came to distinguishing between different fabric samples. Computational models that were developed based on random tree, random forest, and SMOreg machine learning algorithms predicted cover factor based on fabric parameters with up to 95% accuracy.