A New Method for Evaluating the Homogeneity within and between Weave Repeats in Plain Fabric Structures Using Computer Image Analysis

Abstract

This article introduces a novel, rapid, and non-destructive method for assessing homogeneity within and between weave repeats in fabric structures, termed intra-repeat (IAR) and inter-repeat (IER) evaluation. The method focuses on structural parameters, including inter-thread pores (ITPs) and warp and weft pitches, using computer image analysis. Each parameter is assigned to a module in the repeat weave pattern, facilitating the sorting of modules in the IAR and IER fabric structure arrangement. The method was verified using artificial images and 30 real plain fabrics with varying degrees of warp grouping, employing the author’s proprietary software, MagFABRIC version 2.1The general measurable coefficients of intra- and inter-homogeneity were defined and related to the airflow measurements of these fabrics. Multiple regression models of airflow revealed strong dependencies, particularly for F = 10, with the size, shape, and position of ITPs and warp and weft pitches showing significant correlation. These findings underscore the importance of the new homogeneity parameters in textile structure analysis, including both IAR and IER woven fabric structure homogeneity parameters. The research aims to model specialized fabrics (e.g., barrier, filtration, composite fabrics) to address local changes in fabric structure affecting properties such as filtration efficiency, air permeability, and mechanical properties, especially in applications like composites or medical implants.